Design Engineer I – Mountain Bike

Design Engineer I - MTB

Company: Cannondale
Location: North American HQ in Wilton, CT (On-site)

About Cannondale

For over 50 years, Cannondale has been a leader in cycling innovation. We are committed to building a diverse and inclusive workforce where every teammate can succeed. Fueled by a free-thinking, always-game, got-your-back mentality, we create iconic bikes that simply work better. As part of the Pon Holdings family, we benefit from the strength and stability of one of the world's largest bike portfolios.

About the Role

As a Design Engineer I on our MTB engineering team, you will be responsible for developing frames and components from concept to mass production using 3D modeling and simulation software. You will apply your knowledge of mechanical engineering to determine optimal designs, materials, and manufacturing processes. This role involves close collaboration with suppliers to bring tested products to market on time and within budget, while meeting product specifications. Help us create the perfect ride.

How You’ll Make an Impact:

• Create and refine CAD models and large assemblies using SolidWorks (or similar tools).
• Contribute to concept development, prototyping, and design iterations.
• Translate design intent into manufacturable solutions, considering routing, integration, and system-level requirements.
• Work cross-functionally with engineering, testing, and production teams.
• Contribute to validation and testing efforts to ensure designs scale to production.
• Help troubleshoot design challenges and support continuous improvement.

What Success Looks Like:

• Builds strong technical capability in CAD modeling and surfacing.
• Contributes to product development from concept through production.
• Adapts to changing priorities and evolving project needs.
• Demonstrates curiosity for product innovation and consumer experience.
• Works effectively across teams in a collaborative environment.

What You Bring to the Table:

• Degree in Mechanical or Aerospace Engineering.
• 2-4 years of experience engineering consumer products.
• Knowledge of tube forming processes, forging, gravity casting, and plastic injection molding.
• Strong mechanical aptitude to solve complex packaging, assembly, and mechanism problems.
• Knowledge of bicycle products and their assembly.
• Fluency in 2D and 3D design software with strong surfacing ability.
• Finite Element Analysis (FEA) skills to analyze Aluminum structures and assemblies.
• High level of self-motivation and ability to handle concurrent projects.
• Excellent communication skills and problem-solving abilities.
• Ability to work in versatile international teams.
• Ability to drive a company vehicle for transport of employees and equipment to off-site locations.
• English language proficiency.
• Passionate cyclist.
• No travel restrictions; ability to travel internationally.

Nice to Have:

• 2+ years designing and developing bicycle frames or components.
• Proficient with SolidWorks 3D modeling software with advanced surfacing skills.
• Experience developing products with Asian manufacturing factories.
• Work experience as a bicycle mechanic.
• Metal working or fabrication skills.
• Experience working with Industrial Designers.

What We Offer:

• Comprehensive Medical/Prescription/Dental/Vision plans.
• Hybrid work environment (Note: This role is on-site).
• Generous Paid Time Off Programs.
• Life & Disability Insurance.
• FSA/HSA/Dependent Care FSA.
• 401k and company match.
• Commuter Incentive Program.
• Volunteer Time Off.
• Voluntary benefits (critical illness, accident, and hospital indemnity insurances).
• Great discounts on company products.
• Employee Wellness Program.
• EAP benefit.
• Parental Leave program.
• Access to group home and auto insurance.
• A mix of casual yet professional culture.

Cannondale is an Equal Opportunity Employer. We encourage candidates who are excited about this role but whose past experience doesn't align perfectly with every qualification to apply.